Person: SOLMAZ, EROL
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Publication Simplified optimization model and analysis of twist beam rear suspension system(Sage Publications, 2021-04-01) Albak, Emre İsa; Solmaz, Erol; Öztürk, Ferruh; ALBAK, EMRE İSA; SOLMAZ, EROL; ÖZTÜRK, FERRUH; Mühendislik Fakültesi; Otomotiv Mühendisliği Bölümü; 0000-0001-9215-0775; 0000-0001-9369-3552; I-9483-2017; HRA-1531-2023; FRD-1816-2022Twist beam rear suspension systems are frequently used in front wheel drive cars owing to their compactness, lightweight and cost-efficiency. Since the kinematic behavior of twist beam rear suspension systems are determined by the elastic properties of the twist beam, the twist beam is the most critical component of this suspension system. In the study, a simplified optimization model is presented to offer designers the most suitable beam structure in the early stage of the vehicle system development. With the optimization model, designers will be able to obtain the most suitable twist beam structure in a very short time. Opposite wheel travel analysis based on finite element modeling of twist beam is conducted to examine the kinematic performance of the twist beam rear suspension. The cross-section, position and direction of the twist beam are the most important parameters affecting the performance of the twist beam rear suspension system. In this study, optimization studies with 25 design variables including variable cross-sections, twist beam position and twist beam orientation are performed. Nine different optimization studies are carried out to investigate the effects of design variables better. In optimization studies carried out with the genetic algorithm, the objective and constraint functions are obtained with the moving least squares meta-modeling method. In the study, toe angle, camber angle and roll steer are decided as constraints, and mass as the objective function. With the optimization models, lightweight designs up to 25% have been obtained according to the initial design. It is validated that the proposed simplified model and analysis of twist beam rear suspension with connecting bushing is a quite efficient approach in terms of accuracy and to speed up the optimum design process.Publication Multiobjective crashworthiness optimization of graphene type multi-cell tubes under various loading conditions (vol 43, 266, 2021)(Springer Heidelberg, 2021-06-01) Albak, Emre İsa; ALBAK, EMRE İSA; Solmaz, Erol; SOLMAZ, EROL; Öztürk, Ferruh; ÖZTÜRK, FERRUH; Yıldız, Ali Rıza; YILDIZ, ALİ RIZA; Mühendislik Fakültesi; Otomotiv Mühendisliği Bölümü; 0000-0001-9215-0775; 0000-0003-1790-6987; F-7426-2011; I-9483-2017Publication Optimal design of differential mount using nature-inspired optimization methods(Walter de Gruyter Gmbh, 2021-08-31) Albak, Emre İsa; Solmaz, Erol; Öztürk, Ferruh; ALBAK, EMRE İSA; SOLMAZ, EROL; ÖZTÜRK, FERRUH; Hibrit ve Elektrikli Araç Teknolojisi Programı; 0000-0001-9215-0775; I-9483-2017; DTV-6021-2022; JHZ-3155-2023Structural performance and lightweight design are a significant challenge in the automotive industry. Optimization methods are essential tools to overcome this challenge. Recently, nature-inspired optimization methods have been widely used to find optimum design variables for the weight reduction process. The objective of this study is to investigate the best differential mount design using nature-based optimum design techniques for weight reduction. The performances of the nature-based algorithms are tested using convergence speed, solution quality, and robustness to find the best design outlines. In order to examine the structural performance of the differential mount, static analyses are performed using the finite element method. In the first step of the optimization study, a sampling space is generated by the Latin hypercube sampling method. Then the radial basis function metamodeling technique is used to create the surrogate models. Finally, differential mount optimization is performed by using genetic algorithms (GA), particle swarm optimization (PSO), grey wolf optimizer (GWO), moth-flame optimization (MFO), ant lion optimizer (ALO) and dragonfly algorithm (DA), and the results are compared. All methods except PSO gave good and close results. Considering solution quality, robustness and convergence speed data, the best optimization methods were found to be MFO and ALO. As a result of the optimization, the differential mount weight is reduced by 14.6 wt.-% compared to the initial design.Publication Determination of the fleet size of agvs with agv pools using a genetic algorithm and artificial intelligence(Mdpi, 2023-07-01) Şenaras, Onur Mesut; EREN ŞENARAS, ARZU; ÖZTÜRK, NURSEL; Solmaz, Erol; SOLMAZ, EROL; ÖZTÜRK, FERRUH; Öztürk, Ferruh; Mühendislik Fakültesi; Otomotiv Mühendisliği; AAG-9336-2021; JBJ-1095-2023The utilization of low-cost AGVs in the industry is increasing every day, but the efficiency of these systems is low due to the lack of a central management system. Low-cost AGVs' main characteristic is navigation via magnetic sensors, which they follow via magnetic tape on the ground with a low-level automation system. The disadvantages of these systems are mainly due to only one circuit assignment and the lack of system intelligence. Therefore, in this study, AGV pools were employed to determine the required AGV number. This study begins by calculating the required AGV number for each AGV circuit combination assigned to every parking station by the time window approach. Mathematical-solution-based mixed integer programming was developed to find the optimum solution. Computational difficulties were handled with the development of a genetic-algorithm-based approach to find the solutions for complex cases. If production requirements change, system parameters can be changed to adapt to the production requirements and there is a need to determine the number of AGVs. It was demonstrated that AGVs and pool combinations did not lead to any loss in production due to the lack of available AGVs. It was shown that the proposed approach provides a fleet size which requires five fewer AGVs, with a 29% reduction in the number of AGVs. The effects of system parameter changes were also investigated with artificial neural networks (ANNs) to estimate the required AGVs in the case of production requirement changes. It is necessary to determine the effect of the change in system parameters on the number of AGVs without compromising on computational cost and time, especially for complex systems. Thus, in this study, an artificial neural network (ANN), the response surface method (RSM), and multiple linear regression (MLR) techniques were used to examine the effects of the system parameter changes on the AGV number. In the present case, the ANN obtained the solution at a good rate with reduced computational costs, time, and correction errors compared to the GA, at 0.4% (ANN), 7% (RSM), and 24% (MLR). The results show that the ANN provides solutions which can be used in workshops to determine the number of AGVs and also to predict the effect of changes in system parameters.Publication Setup for testing the vibration-based loosening of pre-loaded bolted joints(Carl Hanser Verlag, 2019-10-01) Çavdar, F. Yıldız; Bilal, Halil; Güllü, Ramazan; Güler, Birtan; Ciğeroğlu, Ender; Çavdar, Kadir; Solmaz, Erol; Çavdar, F. Yıldız; Bilal, Halil; Guler, Birtan; ÇAVDAR, KADİR; SOLMAZ, EROL; Makine Mühendisliği bölümü; 0000-0001-9126-0315; 0000-0001-9369-3552; HRA-1531-2023; A-4627-2018; A-4627-2018; GPO-9850-2022; EXX-4814-2022In this study, a test setup was designed and manufactured in order to study vibration based self-loosening characteristics of preloaded bolted joints, especially used in the automobile industry. Details of the designed test setup and its operating principles are presented in addition to the test setups available in the literature. Using the test system developed and implementing a design of experiments procedure, first trials were conducted by using the test setup. Under predefined conditions, it is possible to identify when theloosening of bolts occurs and what tightening moment value is required to prevent self-loosening.